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  #1  
Old 24-04-15, 00:17
Richard Farrant's Avatar
Richard Farrant Richard Farrant is offline
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Originally Posted by LRDG View Post
Chris, That's the link that says I should be using ISO 10 or 15 viscosity grade oil in the fluid coupling, which is a very thin, quite specialized oil for high speed spindle bearings. It's MUCH thinner than the ATF that's in there now, which has 30 grade viscosity.

I did some more searching and the consensus, especially over on HVMF, is that OM-13 spec oil is indeed ISO 10 or 15 viscosity grade.

I suspect the heavier ATF is contributing to the quite high drag I get from the fluid coupling, especially when engaging 1st and 2nd gear at a standstill.

Anybody know how I can drain the fluid coupling without having to split the engine and gearbox?
You are correct, ISO10 is one of the thinnest hydraulic oils. The common grade for plant machines, cranes, etc. is ISO32, so you can see there is a difference.
I spent many years working on British Army military vehicles (41 actually) and have dealt with fluid flywheels in everything from the 1940 Daimler Dingo to the CVR(W) Fox. The Dingo originally had engine oil in the flywheel but postwar this was changed to OM13 (ISO10), there would have been drag I suspect with the engine oil, but they would not have had anything more suitable in their inventory of oils at the time.
If you really want to drain the oil, it will make one wholly mess, the oil capacity is about 9 pints and that will flood out all through the base of the vehicle before any of it could be drained from the hull. Better to wait until you have to pull the gearbox, then it can be drained in to a container, without too much mess.
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1943 Bedford QLD lorry - 1941 BSA WM20 m/cycle - 1943 Daimler Scout Car Mk2
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  #2  
Old 24-04-15, 05:39
LRDG LRDG is offline
Clifford Nyenhuis
 
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Originally Posted by Richard Farrant View Post
You are correct, ISO10 is one of the thinnest hydraulic oils. The common grade for plant machines, cranes, etc. is ISO32, so you can see there is a difference.
I spent many years working on British Army military vehicles (41 actually) and have dealt with fluid flywheels in everything from the 1940 Daimler Dingo to the CVR(W) Fox. The Dingo originally had engine oil in the flywheel but postwar this was changed to OM13 (ISO10), there would have been drag I suspect with the engine oil, but they would not have had anything more suitable in their inventory of oils at the time.
If you really want to drain the oil, it will make one wholly mess, the oil capacity is about 9 pints and that will flood out all through the base of the vehicle before any of it could be drained from the hull. Better to wait until you have to pull the gearbox, then it can be drained in to a container, without too much mess.
Thanks, Richard. That's a bit disappointing. I really wanted to get some thinner oil in there because right now she almost stalls at idle when first or second gear is engaged from neutral. I've got the idle mixture screws set on the lean side so I'll try setting them a bit richer to see if that helps. The idle is around 400 rpm and I can change forward/reverse quietly at that rpm so I'd like to keep it low.

She runs too cool as well. The new thermostat may improve the idle stability.

We have a spare engine and gearbox so I'll take a look just to see where the fluid coupling oil would drain out of the bell housing and to confirm I can't get a drain trough up through the gearbox drain hatch to direct the oil. The oil could be drained quite slowly by rotating the open fill plug hole gradually downwards.

Also I might be able to suck some oil out with small bore tubing through the fill plug.
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Old 24-04-15, 08:55
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Richard Farrant Richard Farrant is offline
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Originally Posted by LRDG View Post
Thanks, Richard. That's a bit disappointing. I really wanted to get some thinner oil in there because right now she almost stalls at idle when first or second gear is engaged from neutral. I've got the idle mixture screws set on the lean side so I'll try setting them a bit richer to see if that helps. The idle is around 400 rpm and I can change forward/reverse quietly at that rpm so I'd like to keep it low.

She runs too cool as well. The new thermostat may improve the idle stability.

We have a spare engine and gearbox so I'll take a look just to see where the fluid coupling oil would drain out of the bell housing and to confirm I can't get a drain trough up through the gearbox drain hatch to direct the oil. The oil could be drained quite slowly by rotating the open fill plug hole gradually downwards.

Also I might be able to suck some oil out with small bore tubing through the fill plug.
I think your idle at 400rpm is a bit slow, you may find the regulator is cutting in and out at that speed too. I find it best around 550. Shifting from forward to reverse has to be done in one swift movement and can be done without it being at 400, but you need to select and engage Neutral. Also, never leave the engine running in gear while stationary for a period as oil will overheat.

You say you think the engine is running too cool, let me know what temp it is showing on the gauge please.

Regarding draining oil, if you don't want a mess then the only way is to pull the gearbox back from the engine.

regards, Richard
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  #4  
Old 24-04-15, 11:54
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Robin Craig Robin Craig is offline
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Honestly, pulling the gearbox off the engine and thereby allowing you to remove fluid flywheel is a relatively easy job especially when you consider you are dealing with Mk1 vehicles and have a decent shop and overhead lifting abilities.

You are making more problems for yourself if you don't in my humble opinion.

I fear what is happening is Aquino is looming large on the horizon and the pressure is to deliver a running vehicle.

There are a few cheats to allow you to skip a few steps but honestly if you don't know when the fluid flywheel was last rebuilt then you have no idea when the seal was replaced. I think you are better to start from a known point and move forward with a trouble free vehicle for years to come.

I know you may feel it is easy for me to sit at this vantage point and pontificate but honestly if you want a smooth fluid flywheel its worth the extra effort.

I know when I get mine back together it will be one area I will have no concern over.

Robin
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  #5  
Old 26-04-15, 05:28
LRDG LRDG is offline
Clifford Nyenhuis
 
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Originally Posted by Robin Craig View Post
Honestly, pulling the gearbox off the engine and thereby allowing you to remove fluid flywheel is a relatively easy job especially when you consider you are dealing with Mk1 vehicles and have a decent shop and overhead lifting abilities.

You are making more problems for yourself if you don't in my humble opinion.

I fear what is happening is Aquino is looming large on the horizon and the pressure is to deliver a running vehicle.

There are a few cheats to allow you to skip a few steps but honestly if you don't know when the fluid flywheel was last rebuilt then you have no idea when the seal was replaced. I think you are better to start from a known point and move forward with a trouble free vehicle for years to come.

I know you may feel it is easy for me to sit at this vantage point and pontificate but honestly if you want a smooth fluid flywheel its worth the extra effort.

I know when I get mine back together it will be one area I will have no concern over.

Robin
Robin,
It's a big job pulling the gearbox even with our good facilities (we just installed a hoist!) and I have so many other things to fix. I'll leave that for a winter project.

I'm going to try 3 or 4 suck-outs and refills with ISO 10 oil. That should get me down to the ISO 15-20 range. I'll see what difference that makes.

By the way, where do you get your spare parts from? Any Canadian sources?

Malcolm
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  #6  
Old 26-04-15, 13:40
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Robin Craig Robin Craig is offline
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Dear Malcolm,

I understand and accept why you are doing it the way you are, enough said mate.

I hold my own spare parts supply as I have elected to sacrifice my second vehicle as the long term spares for the first. I might trade with you guys, we can do that privately off the forum.

As far as spares being sourced locally, I sourced all the parts for my gearbox rebuild from this side of the pond, seals and bearings just by matching OD / ID / Height and style. We made our own gaskets etc and used industry accepted sealants of an equivalent quality.

I need a garage stood before I can go further.

Things like brake shoes I will have relined if I need to when I get there. I am having a Land Rover master cylinder stainless (for work's vehicle collection) sleeved at John Stuart Power Brake in Ontario. There is a lot more that can be done without UK sourcing than people imagine.

Glad to hear your making progress.

I am actually a member of the Ferret Club in case you didn't know!

Regards

Robin
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Old 26-04-15, 13:52
Robin Craig's Avatar
Robin Craig Robin Craig is offline
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Malcolm,

as far as the transfer case change, of all the different Ferrets I have driven, I think it is 9 in total now, the change has always been done in neutral.

What I have found is that it does have to be a swift movement made with purpose.

I would say about one in 100 times it doesn't happen corrrectly and a shut down of the engine enables the change to be made.

I have not proved it but I always have suspected that the failed changes are because the vehicle has been allowed to roll back or forwards ever so minutely while the change is being made and something is now out of alignment.

To counter that I always have my foot on the brake during changes.

Robin
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  #8  
Old 26-04-15, 05:16
LRDG LRDG is offline
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Originally Posted by Richard Farrant View Post
I think your idle at 400rpm is a bit slow, you may find the regulator is cutting in and out at that speed too. I find it best around 550. Shifting from forward to reverse has to be done in one swift movement and can be done without it being at 400, but you need to select and engage Neutral. Also, never leave the engine running in gear while stationary for a period as oil will overheat.

You say you think the engine is running too cool, let me know what temp it is showing on the gauge please.

Regarding draining oil, if you don't want a mess then the only way is to pull the gearbox back from the engine.

regards, Richard
Richard,
I'll double check the idle with a laser tach as the mechanical tach bounces around at low rpms (will oiling the cable help?) and I'm estimating the idle speed. I'll raise it to 550 and try that.

Do you mean the generator regulator? This Ferret (and in fact all our Ferrets AFAIK) has the updated alternator that was installed in the early 70's, so that wouldn't be a factor, right?.

Interesting what you say about selecting forward/reverse. I can get a very clean, grind-free forward/reverse shift by selecting and engaging first gear first. It is damn near impossible to select forward/reverse with neutral selected and engaged because of nasty high-frequency tooth grinding. I attribute that to the excessive drag in the flywheel combined with normal drag in the gearbox causing the gearbox output pinion to rotate the transfer case bevel gears much faster in neutral than it does in first. In first, you get the advantage of the 6:1 gear reduction to significantly reduce the flywheel drag rpm.

It'll be interesting to see what effect the thinner flywheel oil will have on this.

I knew the engine was running too cool because of IR gun readings, the fact I could also hold the thermostat housing comfortably with my hand, and the fact that the upper rad line heated up after a cold start at the same rate as the thermostat housing.

Today, I now know why it was running too cool - there was no thermostat installed. I have installed a good t/s and I'm in the process of replacing all the old hoses.

The temp gauge doesn't work. That's high on my list of priorities. I measured 95 ohms across the disconnected sensor at room temp which makes me think a) it's not a modern NTC sensor and b) the fact I have a resistance at all means it may be OK.

The obvious reason it's not working is because there is no voltage across the 2 pins on the sensor connector with ignition on. More troubleshooting required.

Malcolm .
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