Ford Blitz Restoration/Rebuild

[Private_collector]

Thanks Hanno! Thats excellent news. My pipes are the same, except the short piece for right side header doesn't have the bend that yours has half way along the part that connects to the left side. It does fit my engine though, and does not prevent the drain plug from being removed.

I just won an auction for this Ford battery box. No internals, just the box, so it shouldn't cost a kidney to ship from USA to here. I'm hoping to get a mold taken from it, and have fibreglass reproductions made for sale.
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Didn't want to say too much about this until I had actually been successful with the purchase.

Also started looking closely at the Volvo mufflers. Several different mufflers show up as 240 series, but I know the ones you were talking abouy, and SHOULD be able to order one locally.

[Private_collector]

As you see, the battery top that comes with the case is just a flat piece of perspex. I will remedy that myself.
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These NOS caps will help me.

[Tony Wheeler]

Originally Posted by Private_collector

My pipes are the same, except the short piece for right side header doesn't have the bend that yours has half way along the part that connects to the left side. It does fit my engine though, and does not prevent the drain plug from being removed.

Here's a pic of the original set up Tony. It's handy having a few reference vehicles in the back yard! I believe the bend in the RH engine pipe is to prevent it fouling the diff housing, just like the cutaway in the front crossmember. However it sounds like yours passes even further back near the drain plug...?

[Private_collector]

Now that I look at your photo, my pipes look to be very much similar, if not identical.

Probably best if I do a test fit onto the engine. The exhaust manifolds are in place already, and provided the trolley doesn't get in the way, I should have no problem installing them temporarily. Perhaps it was the angle I was looking at my short pipe that made me feel the bends were not as pronounced. I don't believe the cross over is any further to the rear, than yours is, but this isn't based on any facts.....yet!

Thanks again for your responses, chaps. A picture certainly does paint a thousand words.

[Tony Wheeler]

Is there a source for these engine pipes in Australia? Or do we have to get them made up from a pattern?

[Private_collector]

Tony, I dont know if there is a source of exhaust pipes here in Australia, but I may be finding out soon, unless I can salvage mine! I tried for fitting this afternoon, and found one, possibly two problems.
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The long pipe fits well, but the rear most straight section 'kicks' upward instead of remaining horizontal. This doesn't look right to me !?!
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Secondly, when attaching the shorter piece I discovered it sits too far out from the exhaust manifold, and cannot be bolted. The gap is perhaps 4 inches. All may not be lost. In a case of serendipity, there could be sufficient length of the area that joins the two bits, to allow me to effect a rescue.

Guess I was rather optomistic to paint the pipes, eh! Typical.

P.S: Apologies for the average photos. They were taken by my tablet thingy, and I was in the process of trying to take better ones when I was called away quickly, to modify a 5ft brown snake! I say modify because I made a slight alteration to its length, making two considerably shorter black snakes from the original single one. Wretched things.

[Private_collector]

Can anyone confirm the OD of the bushing in the rear spring bracket of the front spring?
IMG_20130926_203941.jpg
I want to replace mine. They are worn enough to require replacement, and I might as well do that soonas i'm able.

For some reason I had a figure of 1" in my mind. I can't measure accurately until removing an original bush. I dont want to do that right now, so I can install the front springs and then the front axle & steering. Replacement shouldn't be difficult even after springs are in place, with use of the right height jack or the gantry outside the workshop.

Thanks in advance,

Tony B.

[Tony Wheeler]

Originally Posted by Private_collector

The long pipe fits well, but the rear most straight section 'kicks' upward instead of remaining horizontal. This doesn't look right to me !?!

Also Tony it appears to bend inwards, whereas the original pipe runs parallel to the chassis rail all the way back to the muffler. You'll probably have to bend it straight to get the desired set up. Simple job for an exhaust shop next time you're in town.

Speaking of exhaust shops, I bought a new muffler today for my F15A, cost $65. They're readily available in 6" diameter, 18" or 16" length, with offset inlet and outlet to fit 2" pipe. You'd need a reducer to fit original 1 3/4" tailpipe, however in this case I'm not fussed about originality.

[Phil Waterman]

Hi Tony

Could you give us a couple of photos of your custom engine stand, and some overall measurements? Good simple engine stands that actually can be rolled around make working in the shop so much easier.

I've done one for the Chevy 216 engine which is a combination storage and test stand. Yours intrigues me because it has even a smaller foot print. Are you happy with how it roles around and how stable is it the tricycle wheel lay out?

Cheers Phil

[Private_collector]

Hi Phil, glad to.

The trolley is very stable, despite only 3 wheels. The tyres are solid, so they are not subject to any 'give' that pneumatic tyres may have when being moved around. Where possible, I tried to build in a way where the weight of the engine would actually reduce the potential for damaging stress to the welding joins. You can see that on the end with single wheel, which is the bell housing end of the trolley. The part that attaches to the engine there, is a bracket and a rectangular box that slides into the vertical box on the trolley. There is no need for any form of bolting between the engine bracket and the trolley vertical box piece. It just sits there, one inside of the other.
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I have chosen to lower the main frame, where it joins the wheels. It was done that way to lower centre of gravity, for better stability. What doesnt appear in these photos, is that I had added a reinforcement plate to the wheel brackets, at the duel wheel end. I had wanted to have additional support to overcome any problems with my less than perfect welding. So far, so good! I also have added another vertical steel tube piece to provide more strength to the cross piece that the water pumps are bolted to. Those bolts, one for each pump, are the only mechanical fastening between trolley and engine. If you look closely at my first photo of the exhaust trial fitting, you can just see one of those added tubes beneath the left water pump.

If I was to do it over again, I would retain basic shape, but make a couple of tweeks to the design. I would make the single wheel a castor wheel. Current one is fixed. It does assist in knowing exactly where it is heading when you push it, but I often have to push & pull to make a direction change easier. This is needed in my limited space. I wouldn't change the wheels I currently have. They are brilliant for travelling over concrete expansion joins, power leads,and the gravel outside the workshop. One person can move it easily. I would rethink the complex front part that the water pumps sit on. It was a lot of work, and it doesnt need to have been. I started with one way in mind, then revised the design mid stream, because I thought of a potential weakness in original design.

I would retain the single piece of tube connecting both ends. It has allowed me to have easy access from below, while retaining a fair strength. With the trike setup, uneven ground isnt a problem, and you dont get the 'one wheel off the ground' scenario over uneven terrain.

My engine trolley is just that, a trolley ONLY. It is not intended to replace a rebuilding stand. It wouldnt work in that capacity. That said, I will be installing the cam, and setting the valvetrain while engine is still on the trolley. Lower engine would be impossible to do, which is not a problem for me. I will be giving that job to a professional.

Hope this helps. These are the best photos I have, sorry!

[Jacques Reed]

Originally Posted by Tony Wheeler

Here's a pic of the original set up Tony. It's handy having a few reference vehicles in the back yard! I believe the bend in the RH engine pipe is to prevent it fouling the diff housing, just like the cutaway in the front crossmember. However it sounds like yours passes even further back near the drain plug...?

Hi Tony W and Tony B,

Just catching up on reading the MLU posts.

I have attached photos of what I believe is a section the the original exhaust pipes at the engine. This was attached to my vehicle but had been cut off short and a new section added to the rear to the muffler by the previous owner. Interestingly the new section was 2" pipe swaged to fit over the remnant of the exhaust pipe and it too kicked downwards as it does in Hannos's photo and the photo I posted a while back of an original one at Bandiana Army Museum.

It seems to concur with Tony Wheeler's photo and Hanno's photo of the entire pipe.

The crossover clamp is the same as used on Jeep exhausts so is readily obtainable.

Hope this is of some help.

Cheers,

Jacques

[Private_collector]

Thanks for that, Jacques!

I do still have the metal caps, bu they are worn from friction against steel.
I'm not aware of anywhere the rubber seals are to be found, and I know from experience that the ones Macs stock are far too small. They have evaded me this far, on any of the auction sites too.

It's my turn again to have major computer problems with the home laptop, so the photos I have been trying to post, showing the battery box I have now received, have not yet been uploadable. My IP is working on this problem, but not yet able to cure it.

When I got the battery box, I had a very pleasent surprise. What I had originally thought was just a piece of black perspex used to hide the 'modern' battery inside the original, was far more useful. When I turned it over (the side NOT shown on the ebay listing), I found the previous owner had attached the two original lead cell connectors, as well as three battery cell caps!!! The caps aren't right, but the lead strips are exactly what I was wanting. I plan to try and make a plaster mold from the best one, so I can make more at a later date.

Thanks again, Jacques. I'll write to you privately, this evening.

[Private_collector]

I do enjoy the occasional surprise, but only one in my favor.
My battery case arrived today, and it's just brilliant.
I couldn't resist the by now fully expected 'trial fit'.
Fills the space beautifully.
Empty battery 1.jpg
The surprise came when I turned over the plastic top panel, which was shown on the ebay auction, looking like this....
Empty battery 2.jpg
..........and it looked like this on the other side. Cool!
I had been looking for a pair of the lead connectors, and now they found ME.
Empty battery 3.jpg Empty battery 4.jpg
I originally thought that plastic piece would be something I would throw away, because it's not how the top should look. When I turned it over and saw the cell connecting lead bars, terminal felts, and cell caps WERE ALL THERE, I nearly fell down dead. I won't actually be using the cell caps. Have ordered a set with Ford script on them, but I will most certainly re-use the lead connectors, but not before I make a couple of plaster moulds from them though. Someone put a lot of effort into trying to fake a top cover for this battery. Unfortunately...........it's not convincing.
Empty battery 5.jpg

[Shane]

Hi Tony. This came off my Ford cab 12
dont know if it is of any use to you.

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[Private_collector]

Cheers for the pics, Shane.

I have downloaded them (finally) and will see how mine compares.

From first impressions, yours looks to be smaller pipe. Maybe it's just the photos, or maybe it's just my vision.

I'm gonna drop into an exhaust shop tomorrow when in town, to see what they may have in stock that is reasonably close in sizing, to the original.


All going well, I will start work on the transfer case some time over the weekend. I'm really hoping it's a straight forward job of cleaning the case and replacing the seals, gaskets & oil. Not that I actually believe it will go that way!

[Keith Webb]

Shane's exhaust system looks correct. Don't let the muffler place be lazy and do what is easiest, ie running twin pipes!