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On my first truck I remanufactured my 12 cab Ford doors. It was no easy feat let me tell you...
First off I stripped the rotted outter skin off by cutting the spot welds and using an air chisel to separate the skin from the frames. My frames were rotted out about 2/3 of the way down from the top. The curved lower section is tricky although as previously posted, all the metal work can be made on a sheet metal brake. I had a metal fab shop bend me up the required pieces and had them roll form the curves to original dimensions. It took a lot of patience to carefully reweld all the bits back together, Afterwards I reskinned the doors and spot welded the metal to the frames carefully trying to replicated the original weld locations. I think the doors took longer to do than re fabricating the entire box (tray)...
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3RD Echelon Wksp 1968 M274A5 Mule Baifield USMC 1966 M274A2 Mule BMY USMC 1966 M274A2 Mule BMY USMC 1958 M274 Mule Willys US Army 1970 M38A1 CDN3 70-08715 1 CSR 1943 Converto Airborne Trailer 1983 M1009 CUCV 1957 Triumph TRW 500cc RT-524, PRC-77s, and trucks and stuff and more stuff and and....... OMVA, MVPA, G503, Steel Soldiers |
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