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  #1  
Old 28-12-08, 22:46
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Default How to take sealed gauges apart

Hmm,

well Bob & I have had a long discussion about this, there is a machine that can do the job, But they are few and far between.

Basically the stainless (or steel) ring around the instrument is rolled on (or, in some cases squeezed on) in the manufacture. The machine that undoes this process is owned by a select few.

If you need to get an instrument apart, you MAY find an aircraft instrument repairer, or a motorcycle instrument repairer, has the tool. I would enquire first, so that the instruments do not suffer any damage by someone trying to please your request to get the items apart.

When I was in the Navy, we used to use the tool to fix aircraft instruments, but someone threw the tool away as they were not used enough... (No comment on that).

The removal tool looks a bit like an old fashioned can-opener with a peg, instead of a cutter, which you prise under the edge of the clamp and then turn the handle, the ring around the outside is relieved from the edge of the instrument. A tricky machine, I have thought about trying to make one..

If I could get my hands on one, I would be a very busy fellow, they are a godsend as far as repairs go.

I have never done this, but if you were to carefully slice the retaining ring in half, you would be able to get teh instrument apart, but then you would have an obvious cut on the ring!

Ian
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  #2  
Old 28-12-08, 23:49
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Hi,
How to remove the arrow

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  #3  
Old 28-12-08, 23:52
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Default The Elusive Gauge Machine

Hi Ian - all good advice. Until I can get my hands on one of these "can openers" a small screwdriver will suffice. Fortunately the "steel ring" as you describe it, I call it a bezel, is thin gauge metal and is easily bent. Just work with the screwdriver around the bezel where it contacts onto the housing and pry the metal away in small increments. Eventually that area will be straight enough to remove the bezel and glass. To replace simply use pliers to bent the metal back around the instrument.
Bob
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Old 28-12-08, 23:59
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Hi Bob,
That what i use a small screwdriver and it work well but now how to remouve the arrow
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  #5  
Old 29-12-08, 00:01
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Default Well Done Eric

Hi Eric - just be careful and don't exert too much pressure on anything. To remove the needles (arrows) I grasp the needle shaft with a pair of pointed nosed pliers and then twist the needle backwards and forwards until it comes off the shaft. This is very delicate and I have twisted of several shafts as the needle was frozen onto it. When replacing, again grasp the shaft with the pliers, position the needle onto the shaft and gently tap it back on. You need to hold the shaft as the tapping may damage the shaft seat. I have replicated the speedometer face through another decal so that is available. Looking at your bravery has inspired me to re-visit the gauges.

Bob
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  #6  
Old 29-12-08, 23:39
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Default Alternative to pliers removing Instrument pointers

Bob & everyonne else,

You can also make up a 'needle fork'. Get a conventional fork cut the two outer tynes off, and bend the two inner tynes very close together, allowing a small slot of about 1-2mm to exist between the two tynes.

Use a cheap, pressed sheet, flat tyned fork, is the best bet as it provides the most pressure on the inside of the needle on the shaft. Not Granny's heirloom silver forks with the rounded points.

Make these tynes so close, that you can only slide them around a shaft, then the circular part of the needle (mounting bit where the shaft goes through) can be used as a purchase point behind the needle.

When removing the needle, slide the fork behind the needle rest the tynes against the circular part in the centre, and pull vertically. It will save you twisting shafts..

Ian.
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  #7  
Old 30-12-08, 00:46
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Default Pliers Usage

Hi Ian - Ada is out today so I'll hunt around for a fork. Re. pliers usage, I only use them to grasp the shaft, usually between the face plate mounting bracket and the magnetic drive. This way there is no pressure exerted on the needle shaft drive train and the needle callibration spring.

Bob
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Old 30-12-08, 03:02
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Quote:
Originally Posted by sth65pac View Post
Use a cheap, pressed sheet, flat tyned fork, is the best bet as it provides the most pressure on the inside of the needle on the shaft. Not Granny's heirloom silver forks with the rounded points.
I wish you'd warned me earlier! I've gone and buggered Nan's best cutlery!

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  #9  
Old 30-12-08, 03:58
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Default Faaawwwk!!

Hi all - I am having trouble getting the prongs close enough together.

Bob
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  #10  
Old 30-12-08, 05:45
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Default Lance

Quote:
Originally Posted by Bob Moseley View Post
Hi all - I am having trouble getting the prongs close enough together.

Bob
Bob, isn't that your best crow-lance?
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  #11  
Old 30-12-08, 11:11
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Quote:
Originally Posted by Bob Moseley View Post
Hi all - I am having trouble getting the prongs close enough together.

Bob
Hi Bob,
What kind of guages you restoring with that one
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