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Old 15-08-14, 10:42
colin jones's Avatar
colin jones colin jones is offline
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I used the other part of the block to press down the rest of the hinge. I did all the pressings first then into the milling machine to cut the slots then a couple of bends, insert the pin, bit of a grind and that's it.
Attached Images
File Type: jpg Shanes doors 008.jpg (73.0 KB, 12 views)
File Type: jpg Shanes doors 009.jpg (83.2 KB, 12 views)
File Type: jpg Shanes doors 010.jpg (66.5 KB, 10 views)
File Type: jpg Shanes doors 011.jpg (91.5 KB, 10 views)
File Type: jpg Shanes doors 012.jpg (79.9 KB, 11 views)
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Old 15-08-14, 10:48
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colin jones colin jones is offline
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De skinning the doors were quite easy with the flap disc in the grinder. I simply ground around the edge until I saw the lamination and the skin literally fell off Well almost. I drew around the door and just allowed the extra for folding over.
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File Type: jpg Shanes doors 013.jpg (72.7 KB, 9 views)
File Type: jpg Shanes doors 014.jpg (68.1 KB, 8 views)
File Type: jpg Shanes doors 016.jpg (64.3 KB, 8 views)
File Type: jpg Shanes doors 017.jpg (66.9 KB, 8 views)
File Type: jpg Shanes doors 015.jpg (65.3 KB, 8 views)
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  #3  
Old 15-08-14, 10:56
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colin jones colin jones is offline
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I put the door blank in the folder and did only 90deg bends as anymore than that and you would lock you're self out. I also gave it about 1-2mm all around so it wasn't too tight. I clamped it to my table and just slowly went around and bent it over. You can't bend it all at once or you will distort the sheet so just follow along and bring it flat including the curves.
Attached Images
File Type: jpg Shanes doors 018.jpg (69.2 KB, 7 views)
File Type: jpg Shanes doors 020.jpg (62.0 KB, 8 views)
File Type: jpg Shanes doors 021.jpg (57.3 KB, 7 views)
File Type: jpg Shanes doors 022.jpg (64.4 KB, 7 views)
File Type: jpg Shanes doors 023.jpg (58.6 KB, 8 views)
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  #4  
Old 15-08-14, 11:00
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colin jones colin jones is offline
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And that's about it apart from fitting the hinges.
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File Type: jpg Shanes doors 024.jpg (64.1 KB, 11 views)
File Type: jpg Shanes doors 025.jpg (60.7 KB, 10 views)
File Type: jpg Shanes doors 026.jpg (63.6 KB, 10 views)
File Type: jpg Shanes doors 027.jpg (56.5 KB, 11 views)
File Type: jpg Shanes doors 028.jpg (65.6 KB, 12 views)
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  #5  
Old 15-08-14, 11:54
Lynn Eades Lynn Eades is offline
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Mr Jones, You're a versatile bugger!
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  #6  
Old 15-08-14, 14:56
Phil Waterman Phil Waterman is offline
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Hi Colin

Impressive, I have tried to figure out how to do that with out success. So your step by step is quit something.

The door hinges on Pat 11 & 12 seem to be a real weak point, I have always thought that they had to be a standard automotive door hinge, figured that they probably were a Model T hinge that Ford guys had a warehouse full of or that they had the tooling sitting around. I've looked through T parts but have never had a match.

Cheers phil
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Old 15-08-14, 21:44
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Keith Webb Keith Webb is offline
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Default Challenging?

Love watching someone making a job which for most of us would be either challenging or impossible look easy.

You are a true craftsman, Mr. Jones!
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