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  #1  
Old 10-02-08, 04:41
Bob Carriere Bob Carriere is offline
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Join Date: Mar 2003
Location: Hammond, Ontario
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Default The new floor to be patched....

Bubbles are self explanatory....... black area was a previous patch from last Summer.
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Old 10-02-08, 04:48
Bob Carriere Bob Carriere is offline
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Default Back side......

It is very interesting and frustrating to see the different size of the dots & dashes from two different plates...... I suppose different dies. different lots and different wear on the dies...... the donor plate had bigger dots and dashes and made lining them up difficult.

Grant being a perfectionist took the time to grind/carve the little boats back after we had the welding done...... he finihsed with a Dremel tool and fine stone to remove the grinding marks..... after some paint ti will almost be invisible.

The other problem we encountered is that the floor was seriously distorted from the back side being pressed in by the huge punches that created all the variuos openings in the floor...... if you put a straight edge on the under side there are marked depressions around the fuel valve hole... the battery cable hole and the shift lever hole we were patching...... but Grant persisted in getting a smooth finish.
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Old 10-02-08, 04:51
Bob Carriere Bob Carriere is offline
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Default Heeeerrrreee is Sparky.....

Grant doing all the work....

.......hell someone had to take pictures.....
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Old 10-02-08, 05:00
Bob Carriere Bob Carriere is offline
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Talking Finally did it.....

Geez Louise I finally managed to post 2 pictures at once....

Final picture is the back side after a quick coat of POR 15 Patching paste.... comes form a tooth paste like tube..... spreads easily with a putty knife..... make sur eyou clean you tools before it hardens.

Looks a little rough with the shinning light.... a coat or two of sandable primer and it will disappear.

The top side will need more careful manicuring to erase the joining lines. With everything welded from behind the top side is just puttied over.

We will wait to decide exactly where to cut the new 1 11/16 x 1 inch hole for the rod to connect between the handle and the bellcrank.

Will need to consult with Doctor Phil.....NO not the one on TV the one in Hew Hampshire....... I am having a hard time deciding where to mount the E Handle.....

On a more pleasant note.... weather was mild in the minus 3C and Lucifer kept us warm around 60 F inside the barn....

Boob
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Old 10-02-08, 06:47
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RHClarke RHClarke is offline
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Location: Ottawa Area
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Default Great Work

What patience! I don't think that I would have attempted that little project...Good to see you keeping Grant busy.
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Old 17-02-08, 22:51
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RHClarke RHClarke is offline
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Location: Ottawa Area
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Default Short, Cold Day at the Barn

Saturday - Grant and I arrived at the barn just as Bob was heading downtown to see the ice sculptures at Ottawa's Winterlude festival.

We decided to remove the snow that was loading down our shelters. The excessive amounts of snow has caused more than a few shelters in the area to collapse. Our major problem is the snow that falls off the roof - it builds up around the sides and presses inwards causing the legs to buckle or the retaining straps to break.

Here is a shot that illustrates the problem:


After a few hours of digging snow, we fixed Lucifer. Grant replaced the feed line, but as it was approaching lunch hour, we headed out for home anticipating a good feed at Gracies.

Bob and Grant were rumoured to be playing at the barn on Sunday.
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Old 18-02-08, 03:59
Bob Carriere Bob Carriere is offline
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Default Wasted efforts......

Nice Sunday at the barn....... but wasted a whole 7 hours of fiddling.

After measuring and remeasuring I finally got the guts to cut a new hole in the floor to mount the E brake for the winch. We even dug out an old CMP seat to make sure we had enough clearance...... man it's a tight fit.

So Grant gave me hand removing the floor...again.... and cutting and grinding and filing. Once the top handle bracket was installed I fitted the bell crank underneath the floor..... and voila a job well done........

We re-isntalled the floor for a fitting.....KRAP.... the vertical brake rod that goes through the floor is directly above the E brake rod to the back of the transfer case. We measured again and it will need to be redone..... top bracket can stay in place but the rectangular hole for the rod will need to move over by a 1/2 inch and the bell crank underneath removed ....bolt holes welded shut and grinded and re isntalled about 1 inch to the left.......

Guess what I will be doing next weekend...... on the plus side I am now good at welding bolt holes shut and grinding to hide the evidence.... and I can now install the floor in my sleep.....

Will get it right yet!!!!!

On a more productive note....... thanks for a nice time at Gracies Saturday night....... but now all the pretty girls think I'm 75..... wonder if you get a bigger bar discount after 75...???

While doing my greasy CMP stuff Joyce was up at the wee hours to practice with her new camera/lens that Santee Clause got her...... her is a sample of her owling pictures......

Bob
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