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Old 29-05-19, 23:26
Alex van de Wetering Alex van de Wetering is offline
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"Cleaning" the sheet metal, meant they had blasted the rusted metal and than solder it back on the rad without welding on any fresh metal. But, they did make a new lower sheet metal section, so I only had to fix the sides.

Fixing the sheet metal sides was easy enough with some sheet.

Alex
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Old 29-05-19, 23:37
Alex van de Wetering Alex van de Wetering is offline
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Now for the filler neck....the filler cap had nothing to clamp onto....and the lower half of the filler neck was rusted through (they had just soldered a brass plate on top of the hole). In the end I used a cap for a garden fence post as a base for the rounded end of the filler neck. The ring where the filler cap catches onto came from a CCKW part....I think it's a 352 fuel filler neck. Brian Asbury supplied a NOS GM rad cap.

After some welding and soldering, I pressure tested the filler neck with some hose and caps from the hardware store and a bicycle tyre pump.
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  #3  
Old 29-05-19, 23:42
Alex van de Wetering Alex van de Wetering is offline
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The brass chain for the cap came from some spare rad parts I bought in France some time ago.

After the rad shop had re-soldered the sides.....I cleand all remaining rust spost and cleaned the soldering spots with baking soda and water. A good few coats of rust primer and satin black paint will hopefully mean the rad is now ready.

Alex
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Old 29-05-19, 23:57
Bob Carriere Bob Carriere is offline
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Default All that aggravation.....

.....nothing like doing it yourself...... but doing the whole tank soldering does require skills ans special tools.

Sorry to see you miss the 75th .......
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Old 30-05-19, 03:53
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Mike K Mike K is offline
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Very clever work Alex My C8 original radiator is stuffed also .
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