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Old 27-04-15, 02:21
Grant Bowker Grant Bowker is offline
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In case the center bolt that holds the spring pack is broken, you may wish to do as my local heavy truck shop does to ensure against spring leaves flying apart as you loosen or cut the old u-bolts. They use sturdy F clamps (C clamps would work) to hold the leaves together, both as they cut the U-bolts and more importantly as they prepare to install a new center bolt.
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Old 27-04-15, 22:37
Phil Waterman Phil Waterman is offline
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Default Springs May Need Lot of Compression

Hi Jacek

As pointed out the springs may be under a lot of tension if the center bolt has broken. Here are two photos of how I uncompressed and then reassembled the springs when I restored my HUP.

W 2-24 Beast Rebuild Camera 005.jpg W 2-24 Beast Rebuild Spring Uncompressed.jpg

The funny red and white lines on the springs were so I could be sure to get them assembled back together with all the leafs going back in the same order and not getting mixed from one spring to another.

Go light on painting the leafs too much paint will make it hard to get the bolts through the spring clips and as the paint wears from movement of the springs the leafs will tend to separate.

Also once you have the truck all assembled and have driven it 1000 miles remember to re-tighten the U-bolts, while you are doing that check all the body mount bolts as well. On my HUP I discovered stuff that was tight when first assembled was loose after driving.

Cheers Phil

Cheers Phil
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Old 28-04-15, 22:48
Alex van de Wetering Alex van de Wetering is offline
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Jacek,

I am using both Khaki Green G3 and SCC2 from Aura design in the Czech republic. https://www.facebook.com/camouflage.paints

I agree with most others on the U-bolts. Measure them and see if the Filling station or any of the other suppliers have them available. I had the filling station make custom U-bolts for my C8 and that was only a few dollars extra on top of the normal catalogue price. I don't know about Poland, but I was unable to find a local supplier that could make U-bolts in inch sizes and UNF thread.....at least not for a price that would fit my budget.
A few F-clamps is what I used to keep my spring packs together, but than again....C8 springs are not as heavy as C15 springs.

Regarding loosening the stuff. I presume you have tried putting jack under the four ends of the U-bolts (nuts fitted to ends) and than tried lifting the lot? I guess this might not work due to the lack of weight after disassembly of most of the truck....

Alex
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Last edited by cliff; 29-04-15 at 00:16. Reason: spelling mistake
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