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Old 13-09-20, 23:28
Grant Bowker Grant Bowker is offline
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Join Date: Jul 2006
Location: Ottawa, Canada
Posts: 2,288
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A pause was needed to wait for rivets and hinges to be ordered. Local sources didn't stock 3/16 round head steel rivets. Hinges to match original don't seem to be available so we settled for hinges wider than original with thicker metal and larger pins. As a result, they were short perpendicular to the pin so we had to rivet in a straight line rather than in a triangular pattern similar to the closures. Riveting was done with a 4X gun that I had gotten for the 2K1 body (overkill for the aluminum rivets of the 2K1 but nice to have for this steel application). After riveting a little adjusting of the closure hoes was needed to remove rubbing, then a coating of POR was applied (in 2 stages to avoid gluing the boxes to the table).
Attached Thumbnails
box 11 - waiting rivets and hinges.jpg   box 12 - tang riveted.jpg   box 13 - hinges riveted.jpg   box 14 - ready for paint.jpg   Box 15 - first paint.jpg  

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