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Old 04-07-21, 15:37
Stuart Fedak Stuart Fedak is offline
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Join Date: Jan 2006
Location: Canada
Posts: 249
Default Iltis Alternator removal maintenance manual

Maintenance Manual page 2-5-12 & 2-5-13

Note: often the "plastic plug cover" is missing.

ALTERNATOR
18. General The alternator mounting bushings
and bolt should be periodically inspected and
tightened, or replaced when necessary, to prevent
vibration damage to the alternator (refer to Section
6).
19. Removal To remove, proceed as follows:
a. Disconnect the battery ground cable.
b. Disconnect wire #1 from the alternator
regulator with a 3/8 in. wrench.
c. Disconnect wire #1D from the alternator
regulator with a 1/4 in. wrench.
d. Disconnect both positive wires #2 from
the alternator with a 1/2 in. wrench.
e. Disconnect negative wire #52 from
the alternator with a 1/2 in. wrench.
f. Remove the bolt, lock washer and flat
washer from the adjusting arm and remove
the drive belts.
g. Swing the adjusting arm out of the
way.
h. Remove the plastic plug from the upper
timing belt cover, see Figure 2-5-5,
and insert a 6 mm hex head socket
through the opening and onto the head
of the alternator mounting bolt.

j. Remove the nut from the mounting bolt.
k. Support the alternator and withdraw
the mounting bolt until it is free of the
alternator.
m. Remove the alternator from the mounting
bracket.
Attached Thumbnails
Alternator-bolt-plastic-plug-001.jpg  
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