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Old 12-02-06, 16:48
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3RD ECHELON WKSP
 
Join Date: Feb 2003
Location: Nipissing Ontario Canada
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Jordan, hole saws are OK. I used to sell stuff like that. The secret, if you can is to secure the workpiece if it is small enough to the drill press table. Go slow and easy as suggested, use plenty of oil and set the drill press speed real slow. They do make these for metal cutting, Starrett brand is amongst the best. You can buy them in 1-3/4". Another tool is a flycutter, which will do the job. If this is somewhere say on the side of your carrier, I think you may find that a holesaw will want to skip all over. They need constant equal pressure and a firmly mounted workpiece. Ialso like richards idea odf a series of holes, punched out and then cleaned up with a die grinder. Certainly a lot of work but doable. I guess theres many ways to get from point A to point B, just depends on your resources.
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3RD Echelon Wksp

1968 M274A5 Mule Baifield USMC
1966 M274A2 Mule BMY USMC
1966 M274A2 Mule BMY USMC
1958 M274 Mule Willys US Army
1970 M38A1 CDN3 70-08715 1 CSR
1943 Converto Airborne Trailer
1983 M1009 CUCV
1957 Triumph TRW 500cc

RT-524, PRC-77s,
and trucks and stuff and more stuff and and.......

OMVA, MVPA, G503, Steel Soldiers
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