Quote:
Originally Posted by Bob Carriere
..... I had to rebuild the frame portion of my door bottoms......still need to do the skin.
Been afraid to start the skin but your pics are an inspiration.
Now tell me what gauge did you finally use...Gauge of metric is fine...... you went thicker/heavier I have been thinking of going lighter to ease the folding over process of the skin.....
How did you finally weld the skin...... I have a spot welder but must go through 3 thicknesses of steel..... or drill and plug with the jig welder.
Bob
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Used one millimeter sheet Bob. Folding it was OK actually. In hind site I would have cut the sheet a fraction wider than the template. This would be to allow more metal to fold over.
Folding the heavier gauge steel with a shifter and finishing off with a hammer is ok providing you do small bends all the way along.
I would have also done the two folds at the top of the door a bit differently. To get a sharper folded edge.
But honestly this is just clutching at straws. There is no need to be that fussy.
Im going to weld the top to the frame. Will post results
Just have some good clamps, a big heavy piece of flat steel X 2 and get stuck in.