Aidan, I just looked in my copy of the 'The British Soldier' It states " According to regulations, the unit serial numbers were placed on the front and rear either as a painted plate or directly on to the bodywork. The sizes in 'Napoleonic' are 24.5cm W 21.6cm H The letter height is 15.4cm. I think these sizes are adjustable according to space and location.
The standard procedure, judging by various books and original pictures is. The Div patch would go on the left side front and rear. The unit number on the right. As for the green colour. I think a mid green ( leaf green)? is called for and I think some artistic licence is allowed. Ron
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