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-   -   19 Set Control Unit Batteries (http://www.mapleleafup.net/forums/showthread.php?t=31003)

James D Teel II 19-03-20 18:26

19 Set Control Unit Batteries
 
1 Attachment(s)
I’m in the process of restoring the control unit for my 19 set. Are the batteries pictured 1.5v, and if so, can anyone direct me to where I can find proper period looking replacements?

Chris Suslowicz 19-03-20 20:34

Hi James,

Yes, they are "Cells, Dry, X, Mk.II" originally, those are the post-WW2 cardboard cased version (one variety, anyway), Battery, Dry, 1.1/2 Volt, No.12
(WB 0200, NBA 300 or 6135-99-910-1135). The modern contents are a 1.5 volt size 'F' dry cell (original cells were actually square section and wrapped in tarred paper, modern ones are circular cells in cardboard cases and wax-dipped.)

I don't believe there is any modern production of this unit. (What we need is someone with a 3D printer to mass-produce a casing that will take a 'C' cell in a holder that can be "dressed up" as a WW2-style item.)

Best regards,
Chris.

charlie fitton 20-03-20 01:22

What is the input voltage range that the radio can handle?


Might be worth it to mock up a top, and replace the innards with a Lithium-whatever battery pack and have power forever..

rob love 20-03-20 01:28

I picked up a pair of those remote control units form the local surplus store back around 1979. I was in the militia then, and the old signals Sergent went into the back room and brought out some reasonably fresh batteries for the units. I'm not sure what else they were used in back then, but they were still in use with some piece of equipment or another.

Come to think about it, I have a portable desklamp hiding somewhere which also uses those same batteries if I recall correctly. I saw those go surplus in the 1980s, so likely the batteries were still around for use in those.

Chris Suslowicz 20-03-20 01:44

Quote:

Originally Posted by charlie fitton (Post 267636)
What is the input voltage range that the radio can handle?


Might be worth it to mock up a top, and replace the innards with a Lithium-whatever battery pack and have power forever..

It doesn't really apply in this case. The battery is 4 cells, giving 6 volts tapped at 3 for the carbon microphone (it's basically a field telephone with added bells and whistles (well, in this case a keying relay and some extra switchery)).

The 6 volts is used to operate the keying relay at the 'local' (to the set) end, and extra cells can be added if the line circuit has too much resistance for it to operate reliably.

Chris.

Chris Suslowicz 20-03-20 01:56

Quote:

Originally Posted by rob love (Post 267637)
I picked up a pair of those remote control units form the local surplus store back around 1979. I was in the militia then, and the old signals Sergent went into the back room and brought out some reasonably fresh batteries for the units. I'm not sure what else they were used in back then, but they were still in use with some piece of equipment or another.

Come to think about it, I have a portable desklamp hiding somewhere which also uses those same batteries if I recall correctly. I saw those go surplus in the 1980s, so likely the batteries were still around for use in those.

They go back at least to the first world war, when they were used in Telephone Set 'D' Mark II (and later models), Fullerphones, the Daylight Signalling Lamp, and other things that needed a small battery supply.

Switchboard U.C. (6-line or 10-line) uses three of them, the 10-line Magneto Switchboard (W.D.) used a pair for the "night alarm" (plus another pair in the operator's Telephone Set 'J').

It's possible that they're not completely obsolete yet, though adapters were made to fit a pair of 'D' cells in Telephone Sets J & L by the manufacturer, and modern field telephones tend to use C or D cells.

Chris.

David Dunlop 20-03-20 03:30

To follow through with Rob’s comments a bit, I have a pair of these dated 04/77 and 02/78 made by Union Carbide in Toronto. Plain beige cardboard with black printing, identified as “CF BATTERY BA-300/U”. I have never seen any dated beyond the 1980’s.

Wartime production batteries I used to have were made by WILLARD BATTERY. Identical in construction but in olive green waxed cardboard with black trim and printing. A very ornate design compared to the bare bones look of the postwar product.

The brass terminal assemblies are still available and beige Manila cardboard is very close to the look of the postwar product. It would not be difficult to dummy working D Cell driven replicas.

David

James D Teel II 20-03-20 03:57

All,

Thanks for your help. It should be a fairly easy thing to fabricate batteries since the dimensions are known. I found this fellow during a web search. He seems to be knowledgeable on batteries. I’ve emailed him and hope to hear from him soon.
https://www.radiolaguy.com/Batteries..._Batteries.htm

Chris Suslowicz 20-03-20 12:40

1 Attachment(s)
Defence Standards specification for the postwar version (includes engineering drawings, etc.).

Chris.

James D Teel II 20-03-20 14:22

That’s a great resource. Thank you, Chris.

Chris Suslowicz 26-03-20 01:59

3 Attachment(s)
Members of a nervous disposition may wish to sit down now, and have the brandy and oxygen mask (or smelling salts handy).

It appears that the humble 'X' cell lives on (or, at least is not quite extinct).

(FX: Drum Roll)

David Dunlop 26-03-20 04:52

Well I couldn’t stand it Chris. I emailed the company to see what I can find out about commercial availability of that battery.

I will post what I find out.

David

Grant Bowker 26-03-20 08:59

5 Attachment(s)
Since I don't plan to make a working radio setup, reasonable visual facsimile batteries would fill my needs. In fact, they might better represent period equipment than a modern functional battery.
My thought is a block of wood wrapped in suitable printed card stock with terminals out the top. This is based on what I can see in the photo of the initial post. One advantage to the visual replica is that it can't ever go flat and leak as "dry" cells have been known to do.

I was about to post asking if anyone has photos of original batteries to share to help with the markings on the side (top is shown in the photo and there's some guidance for the side in the PDF Chris provided), then I remembered a basic rule - search before asking to avoid looking stupid/lazy (or at least any more silly than necessary). Found photos (from an ebay listing out of London UK https://www.ebay.ie/itm/Crompton-Par...item2f3da67425 ), but not much more. More photos will be gladly accepted.....

Grant Bowker 26-03-20 09:00

1 Attachment(s)
one more photo found

David Dunlop 26-03-20 11:27

It may turn out these batteries are still in production via a ‘closed’ MOD contract to provide them as needed, which begs the question as to what equipment would still be in service today, requiring such batteries?

David

Chris Suslowicz 26-03-20 12:01

Quote:

Originally Posted by David Dunlop (Post 267835)
It may turn out these batteries are still in production via a ‘closed’ MOD contract to provide them as needed, which begs the question as to what equipment would still be in service today, requiring such batteries?

David

They look hand-made, which means that the cost will be astronomical.

It will be for some very low-volume application, possibly for use in the very old field telephones (e.g Telephone Sets F & J) that may still be used on firing ranges.

I suspect there's just a 'D' cell inside and that they cost the MoD over £20 per unit, possibly over £50.

Chris.

David Dunlop 26-03-20 16:54

Well that was fast, but pretty much as expected.

These batteries are made only on an an ‘as ordered’ basis from the MOD. No orders, no batteries. A non-MOD order would be considered, but the batch run would have to be high in number to do so.

Pricing was skillfully avoided, but I did learn they provide individual batteries only. They are never done up in pairs with the small jumper cable. The end user would need to source those.

David

Grant Bowker 26-03-20 17:42

1 Attachment(s)
Quote:

Originally Posted by David Dunlop (Post 267841)
They are never done up in pairs with the small jumper cable. The end user would need to source those.

My remote control unit came with a small bundle of jumpers tied by string to the wiring from RCU to batteries. In my naive state I didn't realize this wasn't standard. Sometimes better lucky than clever.

David Dunlop 26-03-20 18:36

Hi Grant.

Yes, I remember finding a small pallet piled with NOS RCU’s just inside the front doors of United Army Surplus here in Winnipeg, back in the 80’s. All three manufacturers were represented. The first one I opened was an RCA and it had the same three jumpers tied in place and a manual tucked inside with the other accessories and the carry strap. I pounced on it straight away at the staggering price of $5.00. Then I got curious and opened examples of the other two. Same thing. I humped my way home on the bus with four of them. Two over each shoulder.

Those were the days!

David

Chris Suslowicz 26-03-20 19:14

All the cells shown so far have been modern ones, with NATO stock numbers, etc., and not the WW2 style.

I'll try and dig some of my older ones out and see if the camera is working.

(Worst case is I could stick them on the flatbed scanner!)

Chris.
p.s. that small blue "Crompton Parkinson" battery with the white label is a DS-7 and I think was a Post Office type used in multimeters for the low resistance range. It's rather smaller than an 'X' cell.

Grant Bowker 26-03-20 19:30

5 Attachment(s)
Compared to the plain look of the postwar batteries is this Australian WWII version. https://www.radiomuseum.org/r/diamon...?language_id=3


It looks like the same type X cells were used for Aldis signal lamps - which doesn't make them a lot easier to find as I suspect they were mainly tossed when they went flat or when the equipment that needed them went out of service.

Grant Bowker 12-07-20 18:52

1 Attachment(s)
Another image of X cell batteries was found at https://www.sentimentaljourney.co.uk...cell-batteries
The site says they have 3 for sale (fourth one, dated 1944, being kept by owner for his collection).

David Dunlop 12-07-20 20:15

Grant.

I have a set of photos of a wartime Canadian Willard Battery Company cell tucked away somewhere on a drive stick. Dull Olive Green overall with all black markings.

When I next run across them, I will post a set here.


David

charlie fitton 13-07-20 12:32

Quote:

Originally Posted by Chris Suslowicz (Post 267639)
It doesn't really apply in this case. The battery is 4 cells, giving 6 volts tapped at 3 for the carbon microphone (it's basically a field telephone with added bells and whistles (well, in this case a keying relay and some extra switchery)).

The 6 volts is used to operate the keying relay at the 'local' (to the set) end, and extra cells can be added if the line circuit has too much resistance for it to operate reliably.

Chris.

Nom voltage for a LION battery is 3.6v per cell, if the circuits can handle that, then your radio will run for months between charges. Keep the rare batteries for show.

James D Teel II 17-12-21 05:30

Quote:

Originally Posted by Chris Suslowicz (Post 267821)
Members of a nervous disposition may wish to sit down now, and have the brandy and oxygen mask (or smelling salts handy).

It appears that the humble 'X' cell lives on (or, at least is not quite extinct).

(FX: Drum Roll)

I’ve just received word that MOD has now completely made this battery obsolete. It looks like we’re now going to have to make our own, as some have already done.

Colin Alford 22-12-21 05:56

Gents,

I just stumbled across this eBay listing for replica X cells:

https://www.ebay.co.uk/itm/115142074...=&toolid=10050

Chris Suslowicz 22-12-21 17:38

Quote:

Originally Posted by Colin Alford (Post 284114)
Gents,

I just stumbled across this eBay listing for replica X cells:

https://www.ebay.co.uk/itm/115142074...=&toolid=10050

Ah! I bought some of his "800" replica batteries (the 2 x 'F' cell cycle lamp type) used in the Lamp Electric No.1, Lantern, Electric, Traffic, No.2, the "bomb disposal" intercom set, and a few other things. I asked about the possibility of 'X' cells and we had a discussion which ended up in my sending him the Defence Standards specifications for them. I'm sure other 'wrappers' are possible if required, as the body of the unit is 3-D printed with an external label applied.

Best regards,
Chris.

Tim Bell 22-12-21 21:57

Quote:

Originally Posted by Chris Suslowicz (Post 284120)
Ah! I bought some of his "800" replica batteries (the 2 x 'F' cell cycle lamp type) used in the Lamp Electric No.1, Lantern, Electric, Traffic, No.2, the "bomb disposal" intercom set, and a few other things. I asked about the possibility of 'X' cells and we had a discussion which ended up in my sending him the Defence Standards specifications for them. I'm sure other 'wrappers' are possible if required, as the body of the unit is 3-D printed with an external label applied.

Best regards,
Chris.

Proper Job!

Am looking for repros of the batteries for the Hellesen lights... do you have the specs for those too by any chance?

Cheers

Tim

James D Teel II 22-01-22 18:13

Quote:

Originally Posted by Colin Alford (Post 284114)
Gents,

I just stumbled across this eBay listing for replica X cells:

https://www.ebay.co.uk/itm/115142074...=&toolid=10050

That's very nice. Thanks for posting! I just purchased four from him. They're a little on the expensive side for me, but it beats me buying a printer and doing all the other set up myself.


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